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960 headlight relay removal problems. 900 1992

Hello Dave,

I finally managed to get the dim dip relay free from its mounting board.

First, I freed the board by removing the obvious orange screw and then pulling and yanking the board toward me. Aside from the screw the board is held in place by a sort of clip at the other end. None of this can be easily seen but from the diagram I figured the board had to be pulled sideways from its mount after the screw had been removed.

Once freed from its mounts the board could be seen better but the relay holding clips were still intent on keeping everything together. I was able to push a thin screwdriver between the relay and the clip on one side and then I pulled the other clip away from its relay with another screwdriver and I pulled on the relay body at the same time.

The nubs on the bodies of the relays are about a full eighth of an inch in height.

I pulled three relays out because I could not get to relay A without removing the two relays beside it first. I filed the nubs down on all three relays for future action. I also dusted them with baby powder to make them more slippery.

I am now awaiting my American car relay which is slightly different to the Canadian version. Happily I don't drive much at night and I have the 240 insured as well and the weather is hanging in there.

Putting the board back in place was fairly simple. It snapped into place almost by itself and I was able to easily find the screw hole for the orange holding screw. I might be able to just pull the relay out without removing the board when the new relay arrives.

Thanks again for your input.

Bob






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