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Hi G.P
I have been reading your post for quite sometime now and the only word comes to my mind is that I feel so sorry for you. I have a heartache when I first bought my 940GLE 1991 16 valve last year and man... that car gave me a very hard time and nearby made me broke trying to fix it. Not to mentioned my wifes constant nagging. Almost every week I made a visit to the mechanic shop trying to get things fixed. It just made me so damn mad that I could have just burn the damn car.
But now after a year later, the car is running fine. Of course now and then there is still very minor problem that keeps popping up like broken clips or worn rubbers etc but these are quite normal. Otherwise the car as you say just piss into the gas tank and it runs fine. Now I lave my car very much.
i don't know much about car, but we I malaysia, when comes to Volvo, tend to avoid anything that has the digit '6' in the middle. A lot of 940s are on our roads but not many 960 there are here. in fact the second hand value for 940 is greater than 960. Reading at your post (maybe your problem is one in a million) i think I have made the right choice of not buying the cheaper 960.
thank care G.P. try to fix the car. If it causes too much of hussles, then just get rid of the damn thing and get a 940 instead.
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