The message to which you are about to reply is shown first. GO TO REPLY FORM



 VIEW    REPLY TO THIS MESSAGE    PRINT   SAVE 

3 hour job... 200

Removing the dash is the long way....

Check the archives here - I have replaced 3 blower fans and the last 2 were the easiest.

Don Foster had the best method, involving a "Dremel" type rotary cutting saw.

Cut the ends off of the fan housings, making one large index notch so that it will go back in in the same position.

Leave as much of the outer rim but cut it large enough to remove the fans.

Before you totally cut the end plates free, drill 3 pair of approximately 1/8" dia. holes set equally around the circumference. This is for attaching the end plates later.

Once the ends are off - removing the fansm and then the motor is easier than trying to dis-assemble the housing and working through the dash or removing the dash.

Also - I have noticed that once I removed and replaced the dash - no matter how careful I was - the dash cracked like crazy afterwards.

When it comes to re-assembling the housing - use three small nylon zap-straps to hold the end plate in place - you can snug it very well this way. Then seal the cut line with silicone using a tube or a silcone/caulking gun. The tube is a bit easier to get in under the dash.

The silicone lasts forever and does not dry out and come loose like duct tape.

Good luck.

This is the short version - there are more detailed directions in the archives that address the wiring and a few other nigglies






USERNAME
Use "claim to be" below if you don't want to log in.
PASSWORD
I don't have an account. Sign me up.
CLAIM TO BE
Use only if you don't want to login (post anonymously).
ENTER CAPTCHA CODE
This is required for posting anonymously.
OPTIONS notify by email
Available only to user accounts.
SUBJECT
MODEL/YEAR
MESSAGE

DICTIONARY
LABEL(S) +
IMAGE URL *
[IMAGE LIBRARY (UPLOAD/SELECT)]

* = Field is optional.

+ = Enter space delimited labels for this post. An example entry: 240 muffler


©Jarrod Stenberg 1997-2022. All material except where indicated.


All participants agree to these terms.

Brickboard.com is not affiliated with nor sponsored by AB Volvo, Volvo Car Corporation, Volvo Cars of North America, Inc. or Ford Motor Company. Brickboard.com is a Volvo owner/enthusiast site, similar to a club, and does not intend to pose as an official Volvo site. The official Volvo site can be found here.