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Brakes Pulsing, Again. At a Loss 900 1993

1993 940 NA
Single Piston Girling

I've recently beginning to go through my third set of rotors due to pulsing. They've only been on for about 1500 miles, and I can tell that they will get bad again. Here is the history.

July 2003 - 130K replaced rotors/pad Zimmeman/Volvo. Also replaced struts, strut rod bushings (poly), BJ's and tie rods.

Aug 2003 - replaced strut rod bushings with rubber - did not like poly. Also replaced left front hub due to a broken indexing stud.

February 2004 - 136K New Zimmerman rotors/Volvo Pads - New caliper hardware (flat shiny pieces) Cleaned caliper slide pins

October 2004 - 142K New Brembo rotors, PBR pads, New remanufactured Volvo Girling calipers, new front brake hoses. Now at 144K, noticing the early beginning of what will be bad pulsating again in a few thousands miles.

What could I be doing wrong? What should I look for? Could tires be the source? I have Kumho ecstas, and sometimes they feel a little rough, like sidewall cracking) I think I got these tires about the same time I started going through rotors (130K), but I don't see the connection between tires and warping rotors. I'm very careful about the wheel stud torque. I keep it at 65 - 80 ftlbs.

Someone sugggested that strut rod bushings going bad could feel like warped rotors, but I doubt it in this case since they are relatively ew, and the pulsation goes away when I replace pads/rotors.

I'm about ready to sell this car do to it's repeated brake problems, slight radiator leak, AC leak. It just always seems to want maintenance. Next T-belt at 150K, she's going to need new front seals to, which I can do.

Thanks, Tom






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