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Here's the writeup I had for that setup (I had a picture that went with this, but I can't post it for some reason->email me and I'll send it to you):
Relays
OD Relay-Volvo/Hella #1259750
Terminal numbers: 15, 31, 85, 86, 87
Sugar Cube Relay- Bosch #0332204110s (240 electric locks relay)
Terminal numbers: 30, 85, 86, 87, 87a
Wiring - (10 wires total - 8 wires in OD wiring harness– 2 additional wires from the from 122 headlight relay wiring). Note: The 544 only has one wire (gray) for the headlight relay wiring. Run one additional wire (black) from fuse box.
OD Relay Terminal-
#15- Double wire (blue)- One wire to fuse box (see picture OD WIRING.jpg – no. 2)- One wire to Sugar Cube Relay Terminal #30 (see picture OD WIRING.jpg – no. 3).
#31- Single wire (black)- grounded to the body (I ground it to one of the screws on the fan housing) (see picture OD WIRING.jpg – no. 1).
#85- Single wire (red)- wired to the 4th gear lockout switch (see picture OD WIRING.jpg – no. 6).
#86- Single wire (black)- wired to Sugar Cube Relay Terminal #87 (see picture OD WIRING.jpg – no. 3).
#87- Double wire (Yellow)- One wire to OD solenoid (see picture OD WIRING.jpg – no. 5). One wire to OD light (see picture OD WIRING.jpg – no. 4).
Sugar Cube Relay Terminal-
#30- Single wire (blue)- wired to OD Relay Terminal # 15
#85- Single wire (black)- wire from 122 headlight relay wiring. Note: The 544 only has one wire (gray) for the headlight relay wiring. Run one additional wire (black) from fuse box.
#86- Single wire (gray)- wire from 122 headlight relay wiring.
#87- Single wire (black)- wired to OD Relay Terminal # 86.
#87a- not used.
Note: This relay can be bypassed by using a momentary switch wired to the black and blue wire (see picture OD WIRING.jpg – no. 3).
Additional Wires (OD wiring harness)
Single wire (black)- wired to the 4th gear lockout switch (see picture OD WIRING.jpg – no. 6), and grounded to the body (I ground it to one of the screws on the fan housing) (see picture OD WIRING.jpg – no. 1).
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