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No such thing as an easy repair for a rusty battery box. :-)
I have seen all kinds of patches made from cardboard, plastic, aluminum/steel sheet metal and fiberglass.
The correct way is to remove all rusty metal and replace with welded metal patches.
And if necessary, replacement of the entire battery box with a good used 1 as new is NLA.
FYI, I do have a good used battery box.
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Eric Hi Performance Automotive Service (formerly OVO or Old Volvos Only) Torrance, CA 90502 hiperformanceautoservice.com or oldvolvosonly.com
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