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By bolster panel do you mean the underdash knee guard/protector?
If so, that tells me it is probably leaking from the windshield, cowl or something else in that area. I’d make sure the drains for the cowl are clear. One of my 850’s drains clogged and I needed to use a large screwdriver to clear it out from the bottom. I’d also suggest poking around to try and find a concealed rust hole. Sure sounds like something isn’t right up front, OD...
G...luck,
J
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Will I buy another Volvo??? We'll see....
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