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1992 240 Automatic trans 200 1992

Hi
Having trouble with the automatic (166K) not going into OD (4th gear)

The car has been just purchased several months ago and the OD was working normaly.

I have repacled the relay, have checked the coil and it operates and makes noise.

I have replaced the coil/solenoid with the IPD bipass plate. So there is no coil, wiring, sw to deal with yet it will not go into od

I did notice that it acted a little funny as some time you had to tap the accelerator to make it shift into OD.

If I have to get a rebuilt unit does anyone know who has/does a good rebuild with volvo 240 automatices.

Does anyone know if a 89 will fit the 92 or 93 240's.

Thanks in advance for your help

JR








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    1992 240 Automatic trans 200 1992

    Is the fluid level OK? You can try a flush with Mobil-1 ATF... flushing by using the cooling lines to dump old fluid into a bucket method. Unbelievably easy: about as hard as changing a headlamp bulb.

    I've heard lots of "miracle" stories from a Mobil-1 flush on AW trannies.

    -Ryan
    --
    --------------------------
    Athens, Ohio
    1990 245 DL 133k M47, E-codes, bunch of fun accessories
    1991 745 GL 290k (Girlfriend-mobile)
    Buckeye Volvo Club








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      1992 240 Automatic trans 200 1992

      Hi Guys

      I have cleanded the oil pan ( screen was ok) and flushed the trans as per board method
      I flushied the trans with 22 quarts of fluid.
      the Oil that came out of the trans was almost like engine oil.

      Conclusion:
      Removed OD solinod and rplaced whth bypass plats
      flushed trans
      adjusted shift cable

      Still no OD (4th gear)


      Any suggestions

      Regards
      JR








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      1992 240 Automatic trans 200 1992

      Hi Ryan

      Fluid level appears to be correct

      I have adjusted the cable ( not oiled ) has no change, of course with all the other things I have tried still the same( wounder about a/the govenor ??

      Changing oil I have not done yet, want to have it done on a power(machine)flush

      I have done a flush on my other 1992 but it was shifitng into OD any why. I just changed it because of not knowing what did or did not do with the prior owner.

      Thanks
      JR








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        1992 240 Automatic trans 200 1992


        I'm pretty much sold nowadays that "power flushing" is a very bad idea. What it seems to be really good at is taking gunk/varnish/whatever from other, more harmless parts of the transmission and depositing it into the valve body. Effectively toasting the tranny completely. It is not an urban myth. It does happen... and Volvo trannies aren't immune from it. You can argue that the tranny might have been on it's way out anyway, but when a transmission that typically provides 300-400k miles of service (such as the AW's) dies at well under 200K immediately following a powerflush...

        The "draining via to cooling line" method uses the transmission's internal pump to expel all of the old fluid and clutchpack detritus while you put new clean stuff in the dipstick tube. Check the 700/900 FAQ, or IPD's website for more details. I haven't a clue as to why, but Mobil-1 ATF seems to be a miracle cure for stubborn transmissions.

        -Ryan
        --
        --------------------------
        Athens, Ohio
        1990 245 DL 133k M47, E-codes, bunch of fun accessories
        1991 745 GL 290k (Girlfriend-mobile)
        Buckeye Volvo Club








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    ANSWER 1992 240 Automatic trans 200 1992

    What about the kickdown cable and a shot of lithiun?

    This post has been marked as an answer to the original question.








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      1992 240 Automatic trans 200 1992

      Hi tbags

      Fluid level appears to be correct

      I have adjusted the cable ( not oiled ) has no change, of course with all the other things I have tried still the same( wounder about a/the govenor ??

      Changing oil I have not done yet, want to have it done on a power(machine)flush

      I have done a flush on my other 1992 but it was shifitng into OD any why. I just changed it because of not knowing what did or did not do with the prior owner.

      Thanks
      JR








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    1992 240 Automatic trans 200 1992

    For replacement purposes, 89 is exactly the same as a 92 or 93.

    The thing to look at now is the condition of the wire, and the solenoid that is mounted down on the side of the transmission which actually enables 4th gear (OD).

    There's a single white wire that exits the front of the shifter box, udner the car up over the driveshaft, and goes into a 1-pin snap-together connector, crosses the transmission top and goes to the solenoid.

    Ground path is through the transmission case. The relay energizes this wire to allow OD to engage; when you push the button and the UP arrow comes on, this wire will be de-energized.

    Solenoids do fail, and they also can get plugged up and not pass any fluid. If this seems to be the case, and a new replacement is just too expensive, IPD sells a blockoff plate allowing the solenoid to be eliminated. OD will always be engaged then, the button on the shifter will do nothing, and you can only cause it to downshift by stepping on the throttle hard. It's not a bad way for it to work, but it's a little bit different from the way the thing is supposed to operate.
    --
    ::: Rob Bareiss, New London CT ::: 92 244 ::: 90 745GL ::: 90 745T ::: 84 242DL ::: 90 745T Parts ::: Used to have : 86 244DL, 87 244DL, 91 244, 88 244GL, 88 744GLE, 82 245T, 86 244DL, 87 244DL, 88 245DL, 89 244DL!








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      1992 240 Automatic trans 200 1992

      Rob Bareiss

      Thanks
      I have made some tests, have found after I removed the sol. that it was making a clicking noise when tested on the 12 volt battery.

      But I have allready replaced the sol. with the IPD kit you mention.

      Same problem no OD

      I have not changed the filter(?)or flushed yet.

      they want about 250 - 270 to chnage out a engine rear main seal on the othere car, this car to R & R the trans will be at least that or more like 300.00

      So if I get a bad used unit and have to do it again the cost exceds 600.00 in labor.

      That is why I was consdering a rebuilt 3 year 75K warenty from a good rebuild shop do you know of any

      Thanks
      JR








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        1992 240 Automatic trans 200 1992



        You can do the flush, and why not? In order to diagnose that, they're going to charge you $100 minimum or so, and I'll bet it's more, 'cause they'll have to figure out if the OD is buggered...

        My own 240 has always shifted horribly from 1-2, and the solenoid recently died (90% probability). Given the near-legendary toughness of the AW70/1 tranny, I'm going to swap the solenoid with a junkyard replacement that's been rehabbed, rewire and change the fluid. My guess is that'll be good for another 150K or so.

        Might as well try all simple/cheap stuff before you pay big money for another tranny. You might also consider if you want another auto or manual - several people here have done the auto to manual swap for around $500 plus their time. Also, what about getting another trans from a JY. Bet that's cheaper, and you can probably exchange it if it doesn't work (at least you can do that here in OC, CA).

        Good luck,

        Lanval
        --
        92 240GL - Virgos, IPD 25/25 sways, 150,000 mi strong







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