Volvo RWD 200 Forum

INDEX FOR 1/2026(CURRENT) INDEX FOR 11/2007 200 INDEX

[<<]  [>>]


 VIEW    REPLY TO THIS MESSAGE    PRINT   SAVE 

do yourself a favor and save alot of money 200

if the only problem you face is the connection between the header pipe and cat pipe is rusted out find yourself in your town a car repair shop that does welding and will do or does custom exhaust work. they will have the know how to do this.

look for a shop where the owner or workers work on stock cars because they know how to tweak a car.

what you want to do is quite simple.

1. reciproacting saw off the short length of pipe coming out of the front of the cat
2. reciprocating saw off the last inch or so of the header pipe that has the spin flange and the swelled pipe end
3. have the shop make a new length of the pipe for the front of the cat pipe to the header pipe and weld it to the cat and then either:

A. weld the other end directly to the header pipe

or

B. flare the end of the new length of pipe so it can be slid over the outside dia of the header pipe and then clamp it.

the cost of materials will be NILL
the time it takes to saw off the two pieces takes 5minutes total or less
and only the welding time which for good mig welder is about 10-20 minutes depending on whether or not he has to flare one end.

don't waste you money buying any new header or cat pipe unless they are bad beyond the joint where they meet.

i doubt it will cost 50 dollars if that to do what i have suggested.
if you can weld it will cost you near nothing

should you ever have to replace either section again for rot you can just cut off with the saw and start again.






THREADED THREADED EXPANDED FLAT PRINT ALL
MESSAGES IN THIS THREAD

New Catalytic Converter. Do I need it? Why was I born? [200]
posted by  cuddysounds subscriber  on Sat Nov 8 08:41 CST 2008 >


<< < > >>



©Jarrod Stenberg 1997-2022. All material except where indicated.


All participants agree to these terms.

Brickboard.com is not affiliated with nor sponsored by AB Volvo, Volvo Car Corporation, Volvo Cars of North America, Inc. or Ford Motor Company. Brickboard.com is a Volvo owner/enthusiast site, similar to a club, and does not intend to pose as an official Volvo site. The official Volvo site can be found here.