Volvo RWD 200 Forum

INDEX FOR 1/2026(CURRENT) INDEX FOR 9/2003 200 INDEX

[<<]  [>>]


 VIEW    REPLY TO THIS MESSAGE Replies to this message will be emailed.    PRINT   SAVE 

240 ,86 no spark/insufficiant ground at fp relay (Reply Edited) 200 1986

Hi Fred,

You've done a nice job of troubleshooting. The LH 2.2 pump doesn't "buzz" at Key On, but you should be able to hear/feel the System relay click. [EDIT: There are 2 relays inside that case: System and Fuel.] The System relay coil + side has constant 12V from the 25 amp blade fuse, and the CU should ground it at 86/1 (like your ground jumper) when it "sees" Key On 12V at pin 18.

I don't think this is a "known" ECU problem like the ECU's occasional failure to ground-pick the Fuel relay at 86/2.

Ii seems like the Key On 12V at ECU 18 is OK, because from there it also connects to Fuel relay coil + at terminal 85 — and the Fuel relay works when you supply the "missing" ECU ground for the System relay at 86/1, allowing the car to start.

The diagram shows a straight Y/Black wire from ECU 21 to System relay 86/1, so it looks like either an internal ECU problem, or the contact at either end of that grounding wire. [I assume you hear the System relay click when you apply the ground at 86/1 with Key On?]

As for "steps" to take, I'd say it's most probably a bad relay — something a visual check doesn't show. IMO that would be much more likely than an ECU failure, and my first step would be to replace it.

Temporarily you could "back-probe" connect a ground to 86/1, and control it with a switch for safety till you get another relay to try.

--
Bruce Young, '93 940-NA (current), 240s (one V8), 140s, 122s, since '63.






THREADED THREADED EXPANDED FLAT PRINT ALL
MESSAGES IN THIS THREAD

New 240 ,86 no spark/insufficiant ground at fp relay [200][1986]
posted by  fredru  on Mon Jul 13 14:14 CST 2009 >


<< < > >>



©Jarrod Stenberg 1997-2022. All material except where indicated.


All participants agree to these terms.

Brickboard.com is not affiliated with nor sponsored by AB Volvo, Volvo Car Corporation, Volvo Cars of North America, Inc. or Ford Motor Company. Brickboard.com is a Volvo owner/enthusiast site, similar to a club, and does not intend to pose as an official Volvo site. The official Volvo site can be found here.