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Thanks Frank, I'll take the numbers just in case. I'm not really seeing what the problem is with shimming the nut back out to where is should be. The hub itself is seated in the correct position and all appears to be OK, it works just as it should. If I tighten it down the bearings bind and then when I slacken it off the specified number of flats, they are perfect.
When I rebuild the hubs, I did both the bearings and the outer races as sets, so they should be fine (they are sets)...it's not like I've got some random bearings installed. The races went in (I've got a bearing race driver for this procedure) and they seated fine and fit on the spindle just right.
So I'm assuming I'm the only person that has had this problem?
I'll contact the vendor and see what he says.
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