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"Seemed like the the removal and installation were going to be relatively painless."
That's what I always used to think until I experienced several oddyseys like you have described!
It's too bad you didnt just replace the Hall sender instead of the entire distributor.
I looked through my Bentley manual,but it only goes back to 83.
The only thing I can think of, would be to mark the distributor and rotor, then re-install it incrementally until you get it right.
best wishes
good luck
and my condolences.
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