Volvo RWD 444-544 Forum

INDEX FOR 10/2025(CURRENT) INDEX FOR 2/2006 444-544 INDEX

[<<]  [>>]


 VIEW    REPLY TO THIS MESSAGE    PRINT   SAVE 

Either M40 or Clutch problem 444-544

1969 140 drivetrain, OK, I replaced the clutch and rebuilt the gearbox. Replaced damaged syncro, new dog slides and springs, replaced layshaft. Before rebuilding the gearbox I could shift 1st, 3rd and 4th. It would grind going into second either from 1st to 2nd or down from 3rd to second. It had a damaged three gear syncro. Now, after the rebuild I can shift up in all gears, even at hot rod speeds, but cannot downshift from third to second or if in second cannot shift down to 1st. I can shift down when almost stopped. And usually if I push clutch in and give it a little gas and then shift into first. I have little free play and the clutch engages at about 3/4 way up. I have no more adjustment out on the clutch. I had the flywheel resurfaced. It is a Sachs clutch. I do not know now if it is still a gearbox or clutch problem. If I press the clutch in it disengages and revs engine at the 7/8 up pedal. I replaced the pilot bearing when I replaced the clutch. Do I need more adjustment to make up for the flywheel and new clutch? The box easily shifts through all gears when sitting.






THREADED THREADED EXPANDED FLAT PRINT ALL
MESSAGES IN THIS THREAD

New Either M40 or Clutch problem [444-544]
posted by  lelshaddai  on Tue Aug 23 16:38 CST 2016 >


<< < > >>



©Jarrod Stenberg 1997-2022. All material except where indicated.


All participants agree to these terms.

Brickboard.com is not affiliated with nor sponsored by AB Volvo, Volvo Car Corporation, Volvo Cars of North America, Inc. or Ford Motor Company. Brickboard.com is a Volvo owner/enthusiast site, similar to a club, and does not intend to pose as an official Volvo site. The official Volvo site can be found here.