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If it goes in tough, it won't blow out - that's why Volvo specify not to re-use an old seal. I wouldn't recommend using any lubricant - like Vaseline. I put mine in dry, rad in the car, and used a really big pair of channel lock pliers which gripped the rad tank in one jaw, the plastic plug (replaces the sensor on my 940) in the other, and squeezed it home. No leaks.
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Bob (son's 81-244GL B21F/M46, dtr's 83-244DL B23F/M46, 94-944 B230FD; grocery-getter Dodge minivan, hobbycar 77 MGB, and a few old motorcycles)
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